Skip to content

DCA: Fabrication 2

Here are some shots of another day of fabricating some of the major components. First is the main vertical component of the base which is a ~20″ tapering piece of 5/16″ plate, cut to a taper and then bent about 90° of a ~24″ radius. First the taper is laid out:

img_5283.jpg

Then it’s cut and ground and a jig is made at the proper angle and radius. The jig will be used to guide the cut plate as it’s bent to ensure the angle and radius are correct. In the next photo you can see the cut piece resting on the jig. Each section, marked off in white will be heated and bent (with the bar attached) along the jig. After each section is bent along the jig it’s tack welded in place to prevent buckling.

img_5296.jpg

Next you can see the piece when it’s fully bent along the jig.

img_5320.jpg

When it’s cool it’s then broken off the jig and then ground to precision and can be seen here with the hub flanges.

img_5381.jpg

img_5378.jpg

The 2″ hub flanges were first laid out and then then a 9/16″ center hole was drilled in. Although the center punches are really precise the final holes are each off by ~1/64″, which, though small, is visible (even in these photos) and kinda’ bothers me. But I suppose that is what I get for drilling in the dark at NIMBY on a jankey press. If I get the time I’ll remake them.

img_5305.jpg

img_5319.jpg

img_5376.jpg

Oh and here are the six side bands for the two bowls.

img_5299.jpg

2 Trackbacks/Pingbacks

  1. [...] In other developments the core piece is now mounted on the base I made a week or so ago. [...]

  2. Almost Scientific › The Dihemispheric Chronaether Agitator on Wednesday, April 16, 2008 at 1:39 pm

    [...] entries covering the various stages of design and fabrication here: Sketch, CAD, Fabracation: 1 2 3 4 5 6 7 8 9 [...]

Post a Comment

Your email is never published nor shared.

*
To prove you're a person (not a spam script), type the answer to the math equation shown in the picture. Click on the picture to hear an audio file of the equation.
Click to hear an audio file of the anti-spam equation